Advanced trend detection.
Based on the latest algorithms to detect even small increases in temperatures (for bearings or generator windings), pressures or advanced vibrations features.
Visionary power. Wherever you want.
How data-driven Condition Monitoring secures the future of hydropower! In today’s hydropower industry, operational reliability is more critical than ever. Operators must minimize unplanned downtimes, reduce operating costs, and ensure maximum plant efficiency over the long term. One of the biggest challenges is preventing failures by detecting issues early in critical components like bearings, generators, and turbine shafts — allowing for timely interventions before failures occur. Traditional monitoring methods, such as periodic vibration measurements or manual inspections, often only provide isolated snapshots. As a result, damage is often detected too late, leading to costly downtime and extensive repairs. This is where HydroxOptimize comes in: a proactive, data-driven Condition Monitoring solution that transforms how hydropower plants are managed.
Our solution continuously collects raw sensor data from critical components such as turbines, bearings, and generators. These vast amounts of data are processed through a specially designed Big Data infrastructure and analyzed with state-of-the-art Machine Learning algorithms. Our certified CAT II vibration experts do not just identify isolated anomalies but evaluate long-term trends to provide a comprehensive view of the component’s condition. A combination of deep hydropower expertise with cutting-edge data science to deliver powerful insights.
Continuous monitoring: Constant collection and evaluation of raw sensor data rather than periodic snapshots.
Advanced trend analysis: Identification of gradual degradation long before failures occur.
Real-time insights: Immediate actionable information enabling smarter maintenance planning.
Avoid unplanned downtime: Early detection of wear and performance degradation enables preventive action, helping to avoid unexpected failures and costly shutdowns.
Reduce repair costs: Identifying issues early provides sufficient lead time to plan maintenance activities and order spare parts at optimal costs, avoiding expensive last-minute procurement and logistical stress.
Minimize production outages: Predictive maintenance allows operators to schedule interventions during periods of lower energy production, ensuring plant efficiency is maintained without unnecessary revenue loss.
Extend equipment lifespan: Proactive maintenance and timely repairs protect critical components, reduce secondary damage, and significantly increase the operational lifespan of turbines and generators.
Through intelligent analysis of operational parameters such as performance curves, temperature changes, and turbine openings, we create a comprehensive long-term picture of the plant’s condition. Even subtle deviations that signal emerging problems are detected far earlier than traditional methods would allow.
Our evaluations align with international standards such as ISO-13373, enabling precise classification and prioritization of potential issues. We also provide specific frequency analyses based on turbine characteristics — including generator speed, number of blades, and nozzle configurations — allowing operators to accurately localize and assess faults.
Operators must proactively maintain plant reliability and avoid unplanned downtimes. Traditional methods often detect problems only after damage has occurred, leaving little room for preventive action and resulting in costly interruptions.
With HydroxOptimize, Global Hydro offers a continuous, data-driven condition monitoring solution. By analyzing raw sensor data and identifying long-term trends and early warning signs, we enable timely interventions — long before critical failures occur.
Early detection minimizes downtime and reduces repair costs. Predictive maintenance extends the life of critical components and ensures maximum operational efficiency — unlocking the full potential of every hydropower plant.
Are you ready to move beyond outdated monitoring methods and embrace predictive maintenance powered by Big Data and Machine Learning? HydroxOptimize offers a comprehensive solution that ensures your assets operate at peak efficiency with minimal risk of failure. Discover how HydroxOptimize can transform your plant’s reliability and efficiency.
Contact us today to learn more about our advanced Condition Monitoring service and start optimizing your operations.
Thomas Stütz
Head of Digital Solutions
+43 7285 514 0065
info@global-hydro.eu Контакт